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Regardless whether you have a new forklift fleet or second-hand forklifts, your equipment has to be maintained to ensure productivity and safety. Careless forklift operation can result in additional expenses due to damage and abuse. There are easy ways to identify operator practices that indirectly contribute to expenses associated to the incorrect operation of Caterpillar forklifts or lift trucks. The following suggestions would help you lower operating costs while ensuring a long life for your machinery.
Causes Of Facility and Forklift Damage
Incorrect Forklifts. Choosing the correct lift truck equipment for the application is vital for efficient and safe forklift performance. One of the most common mistakes is using the wrong kind of forklift or alternatives for the specific job. Equipment could suffer premature wear and tear. Parts can be subject to failure. Check that the lift truck is fitted with the right tires and that they are not worn.
Incorrect forklift operating practices are a common cause of impact damage. Damage to product, machine or facilities may take place while navigating around things. A congested work area lends itself to impacts. For example, pushing pallets, known as "Bulldozing", can wear tires and damage the transmission.
Unsafe Forklift Lifting and Speeding. Incorrect lifting practices can lead to personal injury and equipment damage. Common errors consist of lifting too high and traveling too fast. A load which is very heavy can cause the forklift to tip over. The driver must make sure that the forks are level.
Obstructions and debris on the floor are the most common cause of forklift damage. If wood, twine, banding or plastic gets into the engine compartment, the cooling system could be compromised. The result can be engine failure or even fire.
Radiator or axle damage is another common consequence of driving over debris.
Terex provides Genie DC and Bi-Energy equipment which are emission-free and provide quiet operation for the most sensitive work applications. For example, in industrial environments where the machinery must travel large distances, the Genie bi-energy system combines the versatility and advantages of a diesel fueled generator with a 48 Volt DC machine.
Some of the important characteristics offered by this combination include over, out and up positioning capabilities for complete flexibility. Moreover, the zero tail-swing provided by nearly all units, combined with the tight turning radius provides easy maneuvering through narrow aisles and standard doors.
Drive controls and proportional lift controls also offer precise boom positioning and smooth drive performance. The 48V DC electric drive system provides quiet and emission free operation suitable for sensitive environments. There are jib boom models available to function with an additional working range for particular tasks. On non-jib models, there is a self-leveling platform that rotates to either side at an angle of 90 degrees.
Genie machinery by Terex are great for both indoor and outdoor construction applications. This particular model provides engine-powered articulating Z booms which combine extreme lifting versatility and out, over and up positioning capabilities. The outreach offered by this type is the best in the market.
The diesel engines with articulating booms provide zero tail-swing on the majority of models and have a tight turning radius. These equipment are great for maneuvering in confined locations. In addition, they provide supreme power, excellent torque and grade and terrain maneuverability. The diesel engines are quiet overall also. The majority of models have active oscillating axle and full time drive positive drive traction system to provide great flexibility on rough and uneven surfaces.
