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Inevitably, forklift components would eventually wear out and require replacing. The choice of acquiring brand new components could become pricey so one more idea is to buy used components. This can save a lot of money in the long run. It is a great idea to purchase used forklift parts that have been remanufactured. These components will ensure that you are getting components that will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Remanufacturing worn out or broken parts is a cheaper method overall compared to rebuilding. With rebuilding components, only the components that are broken or worn out get changed, which means that other wearable components can break down soon after purchase.
Remanufacturing on the other hand offers the best assurance for used parts. Remanufactured parts are taken apart and cleaned and then all wearable pieces are replaced. All wearable components are replaced regardless of age or wear which is one more reason why remanufactured parts generally run so much better. Whatever component within the part is brand new and this provides much longer life to the second-hand part. Based on the lift truck parts that are being redone, the cleaning process and the whole remanufacturing process will differ.
Replacing and Testing Parts
After complete disassembly, the engines are oven cleaned. Different parts of the engine like for instance spark plugs, pistons, rings, filters, valves, and valve springs could be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are one more item that is oven cleaned after being disassembled. The transmission is then pressure washed. A comprehensive inspection is done in order to check for any cracks. Bushings, seals and bearings are all replaced. Typically, the replacement parts used on transmission components meet OEM specifications.
Wearable parts
Certain forklift components like torque converters, the alternator, the water pump, steer axles and the starter could be quite serviceable after worn components are replaced. The electronic control in the electric forklift is maintained by the control card. This particular card could likewise be remanufactured with replacing all aged and worn out components. Not like different lift truck parts the control card could only have the worn and aged components replaced.
OEM Specs
Remanufactured parts are thoroughly examined upon reassembly to ensure they are in top condition prior to being sold. It is important when acquiring remanufactured components to make certain they have undergone the proper testing and inspection procedures. On certain larger components like steer axles, engines and transmissions, OEM specification replacement parts must be utilized.
The lift truck dealer can guarantee that the parts they have reproduced meet the OEM specifications. This will even ensure the parts meet industry standards. Lots of details go into remanufacturing second-hand components. This attention to detail offers more serviceability out of reproduced parts opposed to the components that were only rebuilt.