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New product lines are stored wherever there is extra space, not necessarily where it makes the most sense. Frequently handled items are separated due to storage handling requirements or to size. Due to increased business, SKUs or Stock-Keeping Units have proliferated. Replenishment and order-picking speeds are reduced due to poor lighting. The forklift fleet is too small and more round trips are required using the same machinery. Forklifts experience detours and slowdowns because of poor equipment maintenance and uneven floor surfaces. Ineffective warehouse layout often causes inefficient workflows and dead-end aisles.
If any of the above concerns seem familiar at your workplace, or if you know ways to be more effective overall, there are 3 main areas to concentrate on:
Shipping, Receiving and Storage Layout: Use a facility layout and draw a series of arrows that reflect the way your product flows. The best facilities offer a well-organized, single direction flow from receiving to shipping. If your arrows go in numerous different directions, or go in the opposite to the desired direction or double backwards in any spots, then you have determined your inefficient spots.
Work to improve access to product destinations, reduce travel distances between destination and source, decrease bottleneck places when you have identified your trouble spots. This can be done by re-vamping any forklift and high-travel congestion places.
Cross-Docking? For items which rapidly move throughout your facility, consider cross-docking options. The cross-docked inventory is not stored inside the warehouse. It is transported from inbound delivery almost directly to outbound shipping. Some of the sorting and consolidation is often done within the shipping areas. The simplest things to cross-dock are usually bar coded products with predicable demands and high inventory carrying costs.
The Disadvantages of LPG Propane Forklifts
The LPG's key drawbacks when compare to the diesel forklift includes the fact that they are not as effective when performing tasks that require high and or constant duty drive line torque. These models have a liability exposure, due to the possibility of a fuel system leak while the truck is situated indoors. Furthermore, operators should be trained on the safe handling of propane fuel. The rearward visibility off of the back end of the counterweight is limited. This is due to the propane tank's location.
In comparison to diesel and electric models, fuel cost is higher with propane units. There are possible injury claims because of the weight and frequency that propane tanks are changed; around every 6 hours of usage unless the place has a bulk fill station located there. Propane forklifts can be more difficult to start and run smoothly when they are utilized in cold temperatures. In remote locations, propane fuel is not always readily available. In the next few decades, the fossil fuel cost is projected to rise dramatically. Consider and plan for overall expense or repair and maintenance, as well, as the entire cost of ownership to be the highest of the 3 alternatives.
Depending on what your specific applications are, there is definitely a possibility that the LPG forklift models will be ideal for you. It is best to take into account your particular loads and lifting requirements as well as the kinds of environments you will be using the machinery in in oder to be certain that you buy the right model that would suit your needs.
