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Batteries for forklifts are sold in terms of voltage, amp-hour capacity, connector location and physical size. The lift truck nameplate would state the correct amp-hour capacity, lift truck voltage, and minimum battery weight. The forklift Operating Manual would also have the right battery details for the lift truck.
There are 2 common types of electric forklift batteries: Flooded or Sealed. A sealed battery is also known as "maintenance free" or VRLA and does not require the addition of water. Sealed batteries on the other hand make use of a chemical reaction so as to maintain correct fluid level all through the life of the battery. A flooded battery requires water to be added frequently in order to guarantee the correct electrolyte level within the battery.
Most lift trucks can accommodate numerous various sizes of battery. Whenever choosing the battery, it should be chosen to be able to fit inside the dimensions of the battery compartment. Most battery companies can supply a battery listing of right sizes which are recommended for your specific forklift.
With electric lift trucks, the battery is likewise used as a counterweight. The capacity of the forklift will be based upon specific minimum weights of the battery. Adhere to the information specified on the forklift nameplate in order to guarantee you are utilizing a battery that meets least weight specified.
Battery chargers should be correctly matched to the specific battery being charged. It is essential to ensure the charger has enough amp-hour capacity to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity needs to be with 10% of the amp-hour capacity of the battery to ensure the most effective charging. Previous to commencing the charging cycle, be sure the battery is first connected to the charger. Always check the battery information like for instance the battery weight, voltage and amp-hour capacity with the details supplied on the battery nameplate.
Always make sure when charging a battery that the right type of charger is being utilized. Most newer charging equipments can be utilized to safely charge all types of batteries and would be labeled to acknowledge all batteries. Utilizing an older charger, for instance to charge only flooded batteries can be unsafe if used for sealed batteries and damage to both battery and charger will take place. It is a good habit to first consult the instruction plate on the charger to be positive it could accept the type of battery you would like to charge.
If dealing with flooded batteries, it is best to just add the necessary water when the battery has been charged. This habit would prevent the spattering of electrolyte out of the battery while it is being charged.
Tips designed for improving the battery's life include: maintain the fluid levels for flooded batteries and keep all kinds of batteries spotless. One more rule to follow is as soon as charging the battery to full capacity; let it to rest for about an 8 hour period previous to using. Use an "equalizing" charge every 5th charge to be able to keep all the cells renewed at the same voltage. Do not discharge the battery lower than 80 percent of battery amp-hour capacity prior to recharging.
Electric forklifts could be outfitted with different gadgets that monitor battery levels. There are sophisticated "Battery Discharge Indicators" that would disable the lifting circuit and sound an alarm to give notice when the battery has been discharged to a present level. There are other simple gas gauge meters existing too. Utilizing such monitoring devices would help prevent battery and truck damage from severely discharging the battery during use.
